Conditions change regularly. New equipment, changing technology, changed work processes, deteriorating equipment, and a host of other changes can each create new or changed hazards. It’s expected there will also be changes to processes, procedures, equipment, chemicals, and to jobs in general – this is why changes need to be analyzed in advance for their impact on safety and health by a union-management health and safety committee. Effective railroad safety systems must include a process for assessing and addressing proposed changes to (or new) machinery and equipment, technology, work organization, processes and procedures to review possible safety and health impacts, and make recommendations to address problems identified prior to the changes being made that could negatively impact safety and/or health.
A union-management health and safety committee must review planned changes to (or new) machinery, equipment, technology, work organization, processes and procedures to ensure safety and health (e.g. is new or changed equipment designed to prevent falls? Does the change create other hazards? Do changes meet accepted regulatory or voluntary standards and industry practices?). Sometimes these reviews can spot hazardous conditions before the machinery, equipment or processes go into operation, thus preventing injuries and fatalities.
Federal Regulation 49 CFR Part 218, Subpart G, Train Crew Size Safety Requirements mandates that general system railroads, have two-person train crews except in certain circumstances. In-plant/in-mill railroads, as a standard of care, should not be anything less.
eCFR: 49 CFR Part 218 Subpart G – Train Crew Size Safety Requirements. The rule enhances rail safety by generally requiring a second crew member and emphasizing the importance and necessity of a second crewmember on all trains for Class I freight and passenger trains. The USW strongly encourages in-plant/in-mill rail operations to voluntarily apply this proper staffing rule to improve rail safety as some employers have incorrectly forced our members to operate as a single-person operation without performing a rigorous risk assessment, mitigating known risks, or even working with the USW when they must have at least two crew members. A second crew member performs important safety functions that could be lost when reducing crew size to a single person. The final rule as submitted to the Federal Register can be viewed here.
A union-management health and safety committee must be looking at equipment, technology and proposed changes in work processes before they are implemented or purchased. Input from union members on a union-management health and safety committee is essential in evaluating the health and safety of workplace and work process change. Those who do the work and those who represent them have invaluable insights into potential health and safety impacts of changes and if and how changes could or should be made. This process helps to identify and address health and safety problems before new equipment is purchased, installed and/or implemented or changes are made (involving “future-fitting” rather than “retrofitting”).
A union-management health and safety committee must continually act upon worker/union input on workplace change, in addition to new information received from inspections, investigations and other sources. The changes a union-management health and safety committee should investigate are not limited. They could include introduction of a new piece of equipment or new chemical, a change in a work process or work organization in a particular area or department such as the number of workers assigned to a particular task or job. Regular inspections/audits must be conducted by union and management which are designed not just to identify hazards, but also assess trends and hazard control measures. These trends or hazard control measures could indicate the need for changes going beyond maintenance and mitigation to engineering and design changes. Inspections and rigorous worker-involved audits should identify particular work organization changes (e.g., staffing levels, hours of work, work load, work pace) that may be having negative impacts on workplace health and safety.
Each railroad safety systems must include an Evaluation of Change by a union-management health and safety committee. Before a change is finalized, this committee can assist in making sure any new equipment and processes are safer and effective over long periods, and does not create any new hazards.
Stop Work Authority (SWA) is the right of workers to stop unsafe/unhealthy work and processes, until the potential hazards are thoroughly investigated, and abated to the satisfaction of workers, the union and management. Workers need the right to stop their job/tasks and remove themselves or others in situations when they are uncertain about job safety, unfamiliar with situations, unavailability of appropriate equipment/personnel, or faced with work situations that they consider present an imminent and serious danger to their life or health, or the life or health of others, as well as the arrangements for protecting them from undue consequences for doing so.
The USW’s publication, Bargaining for Stop Work Authority to Prevent Injuries and Save Lives is intended to help local unions and employers with effective SWA processes in collective bargaining agreements. The Occupational Safety and Health Act (OSH Act) and other laws do not include SWA, how SWA programs are actually common in workplaces, that a voluntary consensus standard supports SWA, as do many safety professionals, how workers face challenges when using SWA, and how workplace health and safety issues, including SWA, are a mandatory subject of bargaining under the National Labor Relations Act. The USW’s publication provides a model of a negotiated SWA process and contract language and four checklists to help develop an effective SWA process.
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USW Template for the Right to Act and Stop Work Authority Process
The content of this publication, Bargaining for Stop Work Authority to Prevent Injuries and Save Lives is appropriate for in-plant/in-mill rail operations. However, special considerations apply to mining and a few other sectors that may not be covered in this document. For specific questions about Stop Work Authority in these sectors, contact the USW Health, Safety and Environment Department. For information on the right to refuse unsafe work and addressing management retaliation for health and safety activity, see Stand Up Without Fear: Understanding the OSH Act’s Retaliation Provisions by the OSH Law Project (2020). https://unitedsteelworkers-dev.huemortest.com/wp-content/uploads/2025/03/The-OSH-Act-Toolkit-Understanding-the-Retaliation-Provisions.pdf